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Home / Archives for Concrete Curing Covers

Concrete Curing Covers

Too Cold Or Too Hot Concrete Curing

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Temperature for Concrete Curing

For concrete to achieve full strength, it is believed that the standard temperature for curing is 55°F. Weather condition does not determine this standard temperature.

How The Hoover Dam Curing Was Accomplished

One of the largest dam worldwide after it was completed was the hoover dam. On June 6, 1993, was an unforgettable day for engineers on the site of the dam as they start the first concrete pour. The dam took the pattern of individual columns instead of single block concrete. Single block concrete pattern would have taken a century to cool to ambient temperature because of the heat produced during curing. It stood five-foot lifts in a trapezoidal column shape. Engineers built the dam in such a way that it will allow heat produced by the curing to be dispersed. Had it been the dam was built in a single pour, the stress on the concrete would have caused a crack in the dam.
The team of experts faced so many challenges but that of the heat and dryness of Nevada was a major challenge. After the pouring of concrete, river water was used to improvise in cooling coils of 1 thin-walled steel pipes. Another set of cooling water from a refrigerator plant was applied on the lower cofferdam to circulate the concrete via the coils in other to finish the cooling effect.

Appropriate Temperature For Concrete Curing

The following shows temperature best for concrete curing: Two concrete curing process 120°F and 55°F both process at the same weather condition.

Day 1 – 120°F – concrete cured looks strong.
55°F – concrete cured is weak.
Day 7 – 120°F – concrete cured has no more strength for curing.
55°F – concrete cured still has the strength for curing.
Day 28 – 120°F – concrete cured starts getting weak
55°F – concrete cured becomes stronger.
28 to 365 days – concrete cured under 55°F is considered stronger than 120°F concrete

The Art Of Concrete Curing

In every project or job given, people tend to use quick and fast methods of finishing the job within a short period of time. However, concrete if cured quickly or under severe curing temperature will at the end result to a weak concrete. Hence it is appropriate for concrete to cure at an average temperature of 32°F – 50°F with the right amount of moisture. Although concrete curing is slow at this temperature nevertheless it will attain its full strength. In no case should the temperature of concrete exceed 90°F or dry out during curing process no matter the weather condition, this, in the long run, will result in flaking.

Conclusion

This practically states that, as long as curing is constant and never stops, concrete cured at 55°F from day 1 to day 28 will ultimately reach its full concrete strength.

How To Thaw Frozen Ground?

Is the temperature too cold?

Worry less during winter. Electric Curing Blankets  provide a way of curing concrete with ease and effectiveness in cold weather condition. With the use of electric curing blanket for curing process, production increases through consistent curing.

FEATURES

  • Cures more or less three times faster than conventional or insulated blankets.
  • Generate concreting strength of about 3,925 psi within 72 hours in cold weather.
  • Maintain moisture throughout the hydrating process.
  • Simply installed and removed.
  • Avert a freeze cycle.
  • Melts ground and frost from the previous job before pouring in a new project.
  • Increase profit.
  • Maintain ACI compliance for cold weather condition concreting.

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Filed Under: Concrete Curing Covers

Concrete Curing and Power-blanket

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When is Setting Curing Time For Concrete?

One thing you should know about curing is that it is an endless process that hardens always to infinity. Although, it gets to a point when hardening becomes too slow to observe and concrete can be placed and used without it cracking. This is normally few weeks after curing.

When Does Concrete Curing Stop?

The right answer to that question is, curing never stops. This is because curing process involves hydration. During the phase of curing, cement particles mix with water and will continue forming bonds as long as cement mixes with moisture.

Duration For Concrete Curing

Concrete attains its full strength after some weeks or 28 days, at this time concrete can be placed for use without the fear of flaking. Approximately 70% of the concrete is cured to its full strength within the period of seven days. Note that the time for concrete to cure is within 24 – 48 hours. After a day or two, concrete can be placed and walked on without fear of cracking or leaving a footprint behind, nevertheless heavy equipment should not be used on the concrete at the moment. After 28 days of placement, the concrete is ready and tough to take any load placed on it.

heated-curing-blankets

Factors Affecting Concrete setting time

  • Moisture – The most vital constituent in a concrete curing process. Water, if not sufficient, in the curing results to quick concrete curing which will produce a weaker overall strength. If water is too much, in the finishing stage it will result to flaking.
  • Hot ambient weather temperatures and wind – once there is a change in temperature it increases evaporation of moisture. This alters concrete setting time.
  • Accelerants – they are needed sometimes in a curing process, depending on the temperature. They play a key role when the area where the concrete is to be placed needs it urgently. Its function is to speed up concrete setting time. It mixes will meet the strength required but will start showing weakness after a period of time.

Electric Concrete Curing Blankets

As long as concrete curing is concerned, Electric Curing Blankets are the all-weather solution to all challenges faced in concrete setting time. In hot weather conditions, concrete setting tends to be fast and at the end show weakness. With the use of electric curing blankets for curing process can be controlled to a typical curing time. They can be used for regulating concrete setting time in cold and hot weather, keeping them safe from heat and cold.

heated-construction-blanket

Advantages 

  • Simply installed.
  • Curing is quicker compared to insulated blankets.
  • Freeze cycle is averted.
  • A tremendous increase in profit.
  • Maintains the necessary amount of moisture in a curing process.
  • In compliance with ACI for cold temperature concreting.
  • Uses seventy-two hours to supply full concrete strength in weather condition.
  • Moveable from one job site to the other.
  • Averts heat and reduces the temperature of concrete.
  • Blanket cover and insulation square measure are equivalent to the strong system employed in electric curing blankets.
  • Manages curing speed of newly poured concrete even in hot conditions.
  • Supply a way to cure concrete effectively and strongly.
  • Increase production by speedily curing with consistency, even heat.

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Filed Under: Concrete Curing Covers

The Right Temperature For Curing In Cold Weather

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When is Temperature Too Cold For Concrete Curing?

According to research the perfect temperature to pour concrete to attain full strength is 55°F. The steady mix of cement and moisture forms bond which gives concrete its full strength, this steady forming of bonds is continuous and not observable in concrete, the temperature at this time is below 40°F. Daytime is always good for curing in any weather condition, during the daytime when the temperature is best, winter concrete setting puts risk that can result in a weak, inappropriate concrete. At night, If the temperature is at freezing degree, moisture inside the concrete tend to freeze and its freezing will expand resulting to a crack on the concrete, although, once the temperature drops below 40°F during a curing process, the concrete will take more time to get cured and reach its full strength. For a successful and accurate curing process at night or in a freezing weather condition, the procedures are to be taken right for the concrete to attain its full strength.

Want To Cure In Cold Months?

Cold months of the year are periods when concrete curing is complicated if not planned appropriately. One needs to know his strength in the concrete curing process and make certain considerations in cold months, otherwise, the process might be a failure. One’s strength has a big role to play when pouring concrete and determines what method to use in maintaining a warm environment and materials. One of the major challenges faced in concrete curing during cold months is ensuring the concrete sets prior to exposing it to freezing temperatures.

For a successful concrete curing process, the following should be taken into consideration:

  • Apply heaters to thaw frozen ground, snow or ice.
  • Cement should be mixed with hot water.
  • All materials ought to be kept in an exceedingly warm location.
  • Products designed for fast curing should be used. (These products will not set concrete as indicated, but will set it faster than standard materials.)
  • Use additives responsible for hastening set time. (Be cautious; if additives contain salt or metal wire mesh in concrete, it will rust and cause the concrete to crack)
  • Use additional cement. (Typically 100 lb/ cubic yard. This causes hotter reaction and concrete to hydrate more rapidly)
  • Wait for the bleed water to evaporate. (Combining the water into the surface during final stage can weaken the surface. Bleeding comes last and takes longer time in cold weather; use squeegees or a vacuum to get rid of water quickly).
  • Leave the framework until the concrete has reached full strength. (Early removal can risk the concrete and the surface might collapse)
heated-electric-concrete-covers

The above procedure will assure you a successful curing but it is vital to keep the concrete at the conventional temperature of 55°F during a curing process, for the next 48 hours concrete temperature should be maintained at 55°F to enable cement and moisture mix well. Heated enclosure and insulated blanket are used mostly in cold weather condition, heated enclosure offers a wind and waterproof structure. In concrete curing, ventilation is important and ensuring a proper one is available for the space heater boost curing time. Heaters can cause an increase in carbon dioxide, this might result in carbonation on the top of the concrete.

Heated Concrete Blankets are effective in regulating temperature for concrete pouring and setting. ALCO concrete blankets are used in thawing snow or ice ground of new project before and after the concrete has been poured in other to prevent concrete from freezing, its blankets make sure that concrete is maintained at a standard temperature for curing process to take place successfully and concrete desired strength is reached. ALCO Concrete Blanket is the right choice for successful concrete curing in cold weather condition.

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Filed Under: Concrete Curing Covers

Electric Curing Blanket Features

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Concrete Curing Blankets

Snow and ice have covered the surface of the ground after a long period of snowstorm restricting movement and work. Getting back to a concrete job is difficult at his period due to the snow build up, heat is needed to help melt ice away and work can resume. Electric Curing blankets ground thawing and concrete curing blanket offers contractors and engineers with the needed heat to hasten construction projects during this winter period. With the Green Heat Technology, Electric Curing blankets provide a barrier of insulated warmth that traps heat and moisture during the wet curing process to give a higher-grade complete product in record time. This technology works amazingly in increasing PSI level and decreasing defects which is a major benefit in concrete curing during any weather condition.
The basic function of a Electric Curing blanket is to protect concrete from drying rapidly, freezing, and cracking in the course of a hydrating process, it is designed to be used in both warm and cold weather conditions which makes it exceptional and comes in handy. Regardless of the size of your current project, Electric Curing blankets lightweight portable design makes concrete curing an east task for both large and small scale projects. Before the introduction of Electric Curing blankets, heaters, warmers, open flames, chemical hardener and expensive work stoppage are been used during concrete curing as an alternative in providing necessary heat or increase curing rate. Electric Curing blankets are the ultimate solution for concrete curing in cold weather, never lose a concrete curing job because of the weather condition, and stay ahead of others with Electric Curing blankets.

heated-construction-blanket

Weather condition is a factor that determines if a concrete will attain its full strength, winter or colder months make concrete curing difficult but with the use of ALCO Electric Curing blankets, all challenge of curing process in these months are over. The ALCO Electric Curing blankets function as a temperature regulator to balance concrete temperature during its process thereby enabling the concrete reaches its full strength and avoid flaking in the long run. There is no better alternative to providing heat that is inexpensive, portable and moved from one job site to the other than the ALCO Electric Curing blankets. It provides rest of mind in any concrete curing job.

Contact us if you have any question on our Electric Curing blankets or how to cure in cold weather, we will put you through and endeavor you have a successful concrete curing all-round weather with ALCO Electric Curing blankets.

FEATURES

  • Melts over 24” frozen ground.
  • Heat up sand and gravel.
  • Stop concrete freezing, cracking & rapid drying.
  • Melt ice, snow, & frost in jobsites.
  • Keeps crew working steady with ease in winter.
  • Reduce cure time & increase concrete PSI.
  • Keep even & consistent heat during hydration process.
  • Deliver a high standard finished product every time.

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Electric Heated Concrete Curing Covers

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What is curing?

Maintaining a suitable moisture content and temperature in concrete at early ages so that it will progress properties the mixture was created to accomplish is otherwise known as curing. Generally, curing takes place once the concrete has been placed and finished so that the concrete will develop to the desired strength and longevity. Temperature, one factor in proper curing that is vital due to the rate of hydration, strength development is quick in high-temperature condition. However, during a curing process, the temperature of curing should be maintained at 50°F (10°C) to ensure a stable rate of strength development. Most of the cracking caused in curing are due to unstable temperature uniformity, if the temperature is maintained throughout the concrete session while it gains strength, concretes will attain maximum strength and longevity is assured.

Blankets On Asphalt

Concrete curing blankets are safe to use on asphalt, blankets use an internal thermostat and will cycle to regulate temperature at ~ 100 °F ± 10 °F. Temperature and wind will draw some of the heat away although, curing blanket has thermal contact with the asphalt it is transferring heat energy towards, blankets performs effectively well in freezing temperatures.

electric-concrete-curing-blankets

Electric Concrete Curing Blanket

Before now, conventional methods like using expensive warmers and heaters were used in concrete curing and this has led to an increased amount of cracking in concrete, Electric curing blankets have changed the traditional way of transferring heat to concrete. This new technology has created uniform heat across the entire blanket, removing hot and cold spots respective to weather condition, Electric curing blankets provide maintenance heating solution that eliminates the tussle of dealing with cold weather. Once an effective heating remedy is applied during the curing process, concrete will cure quicker and effective, a successful concrete heating solution minimizes downtime, saves time, and increases profits.

ALCO concrete curing blankets provide a remarkable and efficient method of curing concrete in cold weather, protect your business from damage and save money in cold weather condition without the side effects that amount from using accelerators. ALCO concrete blanket speeds up the curing process by 2.8 times and helps to provide hydration in the concrete, these electric heating blankets come in different lengths and sizes. The number of jobs will not affect the use of powerblankets, in curing the blanket heats to a preset 100°F (38°C, ± 10 °F/3 °C). In cold weather, powerblanket provides the concrete strength of 3,925 in 72hrs, maintains moisture throughout the hydrating process, thaws ground and frost from a job site, before pouring. The electric concrete blanket maintains ACI compliance for cold weather concreting, prevent a freeze cycle using the electric blanket, they are simply installed and removed, portable to move around from job site to another regardless of the concrete project is big or small. The powerblanket Electric Concrete Curing Blanket is ETL certified to UL/CSA/CE safety standards

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Filed Under: Concrete Curing Covers

Heated Concrete Blanket

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OVERVIEW

Why use a heated concrete blanket? Curing is the balancing of moisture and temperature in concrete on time so that it can form bonds the mixture was designed to achieve. Immediately after placement and finishing, curing takes place so that the concrete may bond to the desired strength and durability. Heated concrete blankets can ensure this happens quickly and efficiently in cold winter conditions.

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Save Money

Quicker concrete curing times reduce your labor expenses and also expensive repairs needed because of cold curing issues.

Reduce Curing Time

Heated concrete blankets free up manpower to work on other projects making concrete work more efficient.

Reuse and Save

This is not a throwaway heated concrete blanket. This is made for heavy-duty use job after job saving rental fees.

1 Year Warranty

Industrial grade components will last many years and we cover any manufacturing defects for one year giving you peace of mind!

heated-concrete-curing-blanket

What Is The Temperature For Curing?

Temperature plays an important role in proper curing since the amount of hydration and therefore, strength development is quicker at high temperatures. Generally, the temperature for concrete should be maintained above 50°F (10°C) for a steady rate to attain full strength. Most times cracking is caused if the temperature of the concrete is not maintained during curing.

Concrete hardens and attains desirable strength at a rate proportional to the temperature at which it is cured. The Cold Weather Concreting Committee (ACI 306) explains cold weather as 'when the air temperature has fallen or is expected to fall below 40°F (4.5°C).

heated-curing-blankets

How to Cure Concrete in Cold Weather

Electric Heated Blankets are the perfect solution for all-weather concrete curing. Cold weather has a negative effect on concrete curing process. During winter, a concrete curing process is very slow compared to hot warm months, unless the concrete is protected or heated externally to create a conducive environment for concrete to cure faster.
Our Blanket offers a possible way to cure concrete effectively and confidently in cold weather months. In warm weather, it increases production by rapidly curing with the same temperature. Year-round applications include precast, concrete counter tops and decorative concrete.

Why Choose ALCO Electric Curing Blankets?

  • Quickly heats to a preset 100°F / 38°C (± 10°F / 3°C).
  • Provide cold weather concreting strength of 3,925 in 72 hours.
  • Cures concrete 2.8 times faster than conventional blankets.
  • Saves time, and increases profits.
  • Prevent a freeze cycle.
  • Maintain moisture throughout the hydrating process.
  • Thaw ground and frost from job site prior to pouring.
  • Maintain ACI compliance for cold weather concreting.
  • Easily installed and removed.
  • Properly Cure Concrete in Cold Weather below 40°F.
  • Increase concrete strength.
  • Increase concrete abrasion resistance.
  • Lessen the chance of concrete scaling.
  • Lessen the chance of surface dusting.
  • Lessen the chance of concrete cracking.

 

Electric Concrete Curing Blanket

ALCO electric curing blanket has put an end to the conventional method of transferring heat to concrete. The Electric Concrete Curing Blanket maintain heat across the entire blanket, removing the excess and provides a maintenance-free heating solution, which stops you from bothering with cold weather. The application of heat, in cold weather, is an effective heating solution during curing process for concrete to cure faster and stronger. These electric heating blankets come in different lengths and sizes, it can serve both in the simple or complex job site.

 

Can These Be Used On Asphalt Driveway?

Yes, any of the Concrete Curing Blanket models would be safe to use on asphalt. Concrete Curing Blankets make use of an internal fixed thermostat which will cycle to maintain temperatures at ~ 100 °F ± 10 °F. Ambient temperature and wind will push away some of the heat. If the curing blanket has excess thermal contact with the asphalt it is transferring heat energy to, it should perform adequately in freezing temperatures.

 

Description Temperatures Benefits Directions
Description

Uses

  • Thaw frozen ground up to 8 feet deep
  • Cure concrete in cold winter conditions
  • Warm sand pile for masonry work
  • Wrap around pipes to dethaw or keep warm
  • Keep drainage field dethawed

Shipping | Warranty

  • 4.5′ x 15′, 4.5′ x 30′ and 6′ x 25′ ship next business day.
  • All other sizes ship in 5-7 business days
  • 1 year warranty on manufacturing defects including heating element
  • Free Shipping

Operating Costs

  • Cost per hour to operate the pad can be calculated by the following formula: ( Cost per KW hour x sq ft of pad x watts per sq ft ) / 1000
Temperatures

Below are the temperature ranges for the heated construction blankets below and with adding a layer of our insulated construction tarps on top of the heating blanket

Benefits

Key Benefits

  • Stocked sizes ready to ship
  • Use multiple heated concrete blankets for larger areas
  • Accelerate construction projects all winter long
  • Traps heat and moisture during curing to produce a higher grade finished product
  • Cure concrete and cement in record time
  • Increased PSI levels and decreased defects
  • Keep crews working and jobs on schedule (and budget)
  • Thaw frozen ground up to 8 feet deep

Pour Concrete In Cold Temperatures

Concrete pouring in cold weather can be accomplished with the use of our heated Cement Curing Blankets. Insulated & heated electric construction blankets are ideal for precast and flatwork contractors. You can also use a combination of non-heated insulated concrete blankets with these heated insulated cement blankets.

Cold Weather Concrete

Cold weather concrete can be established as a period of more than three days where some specific conditions occur. The American Concrete Institute under ACI 306 defies that concrete will be exposed to cold weather when the following conditions exist:

  • The average daily air temperature is less than 5°C (40°F) and,
  • The air temperature is not greater than 10°C (50°F) for more than one-half of any 24 hour period.

Cold Weather Concrete Objectives

When concrete is being managed under cold weather, concrete must be protected from freezing shortly after being poured. Also concrete must be able to develop required strength for the safe removal of forms while reducing the circumstances where excessive must be applied to help concrete develop the required strength. Other important factors that must be considered are the proper curing conditions that prevent cracking and provide the intended serviceability of the structure.

Directions

User Guide On How To Use A Heated Curing Blanket

The instructions in this guide include a number of rules on how to safely use your blanket, and how to extend its lifespan.

RULES FOR GENERAL USE:

  • Before turning on the power, make sure to fully unfold the blanket. In no circumstances can you use the cord as a handle – doing this can pose serious health risks.
  • You must never roll or fold the blanket over itself if the power is on. Avoid overlapping with other blankets as well. The way it works is simple – the heat spreads through radiation and conduction. If you roll a blanket over itself or stack it with another one, both surfaces will be next to each other and will begin producing excessive amounts of heat. There could be serious consequences such as burning or charring. If you want to roll the blanket, always turn the power off.
  • Before turning the blanket on, be sure to remove items which are bad heat conductors. Examples include rubber, wood, plastic, paper, and others.
  • Put the blanket in a flat position on the surface when heating it up. The gray side is heated, and the yellow side is non-heated.
  • The designated voltage must be precisely applied. An example would be 110V to a 110-volt blanket.
  • Before starting, check if the extension cables have the appropriate size to manage the blankets’ amperage.
  • If you want to extend the life of your blanket, be sure to roll it or put is in a flat position when storing it. In no circumstances should you fold itbecause that can cause Blankets can be folded only during shipping.
  • Take note that if you put tarps or curing blankets on the heated blanket, there will be a significant rise in temperature below it.
  • By letting the blanket work for longer periods of time, it will produce more heat and offer the best protection.

THAWING INSTRUCTIONS:

  • Be sure to remove any snow from the blanket’s surface before turning it on.
  • Using a tarp or an insulated curing blanket above the heated blanket is a great idea if you want to raise the temperatures below your blanket. You could get as much as an additional 15ºF.

CORRECT USE AND GOOD STORAGE CONDITIONS CAN HELP IN EXTENDING THE LIFE OF THE BLANKET

The heated blanket is usually not hot to the touch. If you want to try it out, the most efficient way would be to check for continuity. If it works fine for long periods of time, everything is ok. The heated blanked works like a crockpot. If you want to lift the blanket, the heat could escape. Because of this, it would be wise to put one more layer of insulation or tarps on top of your blanket. By doing this, the heat won’t escape, and you will have better protection against wind or cold. You should note that the yellow side in non-heated and is usually UP. The gray side is heated and is DOWN. The blanket will arrive with a 6-feet-long power cord. You will need to attack a plug.

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Filed Under: Concrete Curing Covers

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